Rapid CNC ABS Machined Mechanical Prototype Manufacturing Rapid Prototyping Quickly And Economically
CNC High Precision Machining is an subtractive manufacturing (compared to Additive Manufacturing, such as 3D Printing) process using computer-controlled machines to manufacture precise and complex parts from a variety of solid plastics and metals. CNC machined parts are widely used in many industries of our daily life. Some of the key features of CNC machining include:
Excellent Flexibility: CNC machining can be programmed to produce lots of parts with different structures and shapes, from simple components and small size to complex geometries and large dimensions. This excellent flexibility has CNC machining ideal for rapid prototyping or low and high volume production.
Fully Automation: CNC machining can be fully automated, which means it can run automatically without human intervention. This greatly reduces the labor cost and increases efficiency and productivity.
Great Consistency: CNC machining can manufacture the identical parts with high consistent quality and accuracy, which is important for the industries that require strict uniformity and repeatability.
Compared with Additive Manufacturing (AM) technologies for Rapid Prototyping & Manufacturing, CNC Machining is a great choice for Rapid Prototypes manufacturing for its real and cheap raw materials, high precision, wide material and surface finishing options, usually economical manufacturing cost, and fast turnaround. Here are part of the benefits of CNC machined prototypes:
Real and Cheap Raw Materials. Compared with Additive Manufacturing (AM) technologies using expensive liquid or powdered materials with simulated properties, CNC machining uses the real and cheap solid materials to build the prototypes, so CNC machined prototypes work great for strength, flexibility and durability verification for product development.
High Precision. Additive Manufacturing (AM) technologies, such as 3D Printing, provide manufacturing tolerance usually ± 0.1 mm or worse, CNC machining can provide tolerance up to ± 0.001 mm that is much tighter than AM technologies, so CNC machined prototypes provide more reliable and precise feedback on fitting and mechanism test.
Economical Production Cost. Material takes the majority of AM prototypes manufacturing cost, and AM technology simulated materials cost much much more than its relatively raw materials used by CNC machining, such as CNC ABS material costs round 3 USD per kilogram, and AM simulated ABS one costs round 500 USD per kilogram and even more some years ago, it is around 136 times higher than CNC one. So more material involved for the prototypes, more competitive price the CNC machining delivers.
Large Manufacturing Size. The maximum manufacturing dimensions (Length×Width×Height) of most AM technologies are under 1000×1000×1000 mm, particularly for metal prototypes manufacturing with more smaller ones. CNC machining provides more larger maximum manufacturing dimensions than AM technologies, manufacturing length over 2000 mm and width over 1000 mm is common for CNC machining.
We are a professional supplier. We know what we are doing. We keep a very stable quality level for years. Thanks to our professional production and technical team, our qualified products rate is 99.75% and we are constantly improving it, we hope our clients can get what they paid for.
Quality and Service are the true reasons that HONKIA survives and grows up in the market since our establishment. We saw some of our competitors are making money by playing around the quality and then lose the market faster than we think. We do know that is not a sustainable business pattern.
How does HONKIA compare to other suppliers on price?
Compared to other Chinese suppliers, we choose not to compete on price but to offer the high level of quality, rapid response, and professional results. That’s why some customers cooperate with us for many years, compared with the price, they need a reliable partner to avoid serious losses caused by annoying after-sales service or even the trouble of finding no one.
What if I am not completely satisfied with the parts I receive?
HONKIA will free remake or amend the returned parts that you are not completely satisfied, or refund the full arrived payment, though this is rarely happened in the past. Any disputes based on a subjective or unilateral determination shall be discussed and negotiated to reach a reasonable result. Our continuing business relies on earning your confidence in our ability to meet and exceed the reasonable expectations.
