Rapid CNC ABS Prototyping Tolerance Up To ± 0.01 mm Wide Material And Surface Finishing Options
CNC Precision Milling is a type of conventional manufacturing technology that uses the high-speed rotating cutting tool to precisely remove the unwanted material from a solid workpiece. The cutting tool is usually held in a spindle and moving along multiple axes (3,4,5 axes) to create various structures, shapes and features. Here are some key features and advantages of CNC milling:
Great Customization: CNC milling machines can be programmed to produce highly custom parts for exact details and specifications, which brings the great design flexibility and customization. This is especially important for the industries that require unique or specialized parts.
High Efficiency: CNC milling can manufacture parts accurately and quickly, which saves the time and cost of production. It can also produce complex parts in a single setup, that eliminates the need for multiple machines and many setups.
High Precision: CNC milling are capable of producing highly precise and accurate parts with tight tolerances, often within 0.01 to 0.1 mm, or more tighter one. This makes CNC milling ideal for applications that require high precision and accuracy, such as defense, aerospace, medical devices, and automotive, etc.
One of the fast growing and wide applications of CNC machining today is Rapid Prototyping for its advantages of cheap and target materials, tight tolerance as well as usually cheap production cost, thus CNC milled prototypes deliver more reliable and economical feedback on mechanism and strength verification.
Though a variety of Additive Manufacturing techniques are used for Rapid Prototyping, CNC is still the leading Rapid Prototyping process in China for material advantages and cheap labor here. No matter big or small size, simple or complex design, mechanical or appearance verification, CNC is the competitive option.
Compared with Additive Manufacturing (AM) technologies for Rapid Prototyping & Manufacturing, CNC Machining is a great choice for Rapid Prototypes manufacturing for its real and cheap raw materials, high precision, wide material and surface finishing options, usually economical manufacturing cost, and fast turnaround. Here are part of the benefits of CNC machined prototypes:
Real and Cheap Raw Materials. Compared with Additive Manufacturing (AM) technologies using expensive liquid or powdered materials with simulated properties, CNC machining uses the real and cheap solid materials to build the prototypes, so CNC machined prototypes work great for strength, flexibility and durability verification for product development.
Fast Turnaround. Manufacturing complex geometry and details is the key advantage for AM technologies over CNC machining, and for the parts with simple geometry and details, CNC machining could take shorter time than AM technologies to finish the prototypes, especially for the low volume prototypes manufacturing.
Large Manufacturing Size. The maximum manufacturing dimensions (Length×Width×Height) of most AM technologies are under 1000×1000×1000 mm, particularly for metal prototypes manufacturing with more smaller ones. CNC machining provides more larger maximum manufacturing dimensions than AM technologies, manufacturing length over 2000 mm and width over 1000 mm is common for CNC machining.
We are a professional supplier. We know what we are doing. We keep a very stable quality level for years. Thanks to our professional production and technical team, our qualified products rate is 99.75% and we are constantly improving it, we hope our clients can get what they paid for.
How does HONKIA compare to other suppliers on price?
Compared to other Chinese suppliers, we choose not to compete on price but to offer the high level of quality, rapid response, and professional results. That’s why some customers cooperate with us for many years, compared with the price, they need a reliable partner to avoid serious losses caused by annoying after-sales service or even the trouble of finding no one.
What if I am not completely satisfied with the parts I receive?
HONKIA will free remake or amend the returned parts that you are not completely satisfied, or refund the full arrived payment, though this is rarely happened in the past. Any disputes based on a subjective or unilateral determination shall be discussed and negotiated to reach a reasonable result. Our continuing business relies on earning your confidence in our ability to meet and exceed the reasonable expectations.