CNC Rapid Aluminum Prototyping Fitting And Function Testing Anodizing Dark Blue High Quality
Customer was an Australia company offering professional service and engineered solutions for fluid systems. This prototype was made to test liquid pressure and fitting before low volume production. Since big dimensions, shape stability and milling tolerance were key points.
CNC High Precision Milling is a type of conventional manufacturing technology that uses the high-speed rotating cutting tool to precisely remove the unwanted material from a solid workpiece. The cutting tool is usually held in a spindle and moving along multiple axes (3,4,5 axes) to create various structures, shapes and features. Here are some key features and advantages of CNC milling:
Fully Automation: CNC milling machines can be fully automatic, this means it can work for a intended time without human intervention. This reduces the cost for manual labor and increases efficiency and productivity.
High Efficiency: CNC milling can manufacture parts accurately and quickly, which saves the time and cost of production. It can also produce complex parts in a single setup, that eliminates the need for multiple machines and many setups.
Great Customization: CNC milling machines can be programmed to produce highly custom parts for exact details and specifications, which brings the great design flexibility and customization. This is especially important for the industries that require unique or specialized parts.
One of the fast growing and wide applications of CNC machining today is Rapid Prototyping for its advantages of cheap and target materials, tight tolerance as well as usually cheap production cost, thus CNC milled prototypes deliver more reliable and economical feedback on mechanism and strength verification.
Fixtures and Jigs were usually applied to assit milling for high efficiency and tolerance. One deep hole was bored as it was out of milling capability. The CNC Machined Prototype prior to Surface Finishing. All cutting lines and burrs on milled surface were removed by sanding and beadblasting. Generally, 6061/6063 and 5052 were the common and preferred series of aluminum material to get the quality anodizing finishing.
CNC aluminum parts are widely used in many industries and applications in our daily life for its comprehensive performance and excellent practicability. Benefits of CNC machined aluminum parts:
Versatility: CNC machining works with a wide range of aluminum alloys, including series of 6061, 7075, and 2024, etc. It can also produce different kinds of shapes and features with great dimension stability, from simple holes and small slots to complex contours and large structures.
Corrosion Resistance: Aluminum alloy has excellent corrosion resistance, which makes it suitable for outdoor and marine applications that require high corrosion resistance capability.
Surface Finishing: CNC machined aluminum parts have wide surface finishing options, such as anodizing, hard anodizing, painting, powder coating, brushing, laser engraving, electropolishing, etc, which have CNC aluminum parts not only work and also look as intended as possible.
Cost-Effective: Aluminum is a relatively inexpensive material compared to other metals, such as stainless steel, mold steel, special steel, etc. which makes aluminum a cost-effective choice for many applications.
Quality and Service are the true reasons that HONKIA survives and grows up in the market since our establishment. We saw some of our competitors are making money by playing around the quality and then lose the market faster than we think. We do know that is not a sustainable business pattern.
How does HONKIA compare to other suppliers on price?
Compared to other Chinese suppliers, we choose not to compete on price but to offer the high level of quality, rapid response, and professional results. That’s why some customers cooperate with us for many years, compared with the price, they need a reliable partner to avoid serious losses caused by annoying after-sales service or even the trouble of finding no one.
What if I am not completely satisfied with the parts I receive?
HONKIA will free remake or amend the returned parts that you are not completely satisfied, or refund the full arrived payment, though this is rarely happened in the past. Any disputes based on a subjective or unilateral determination shall be discussed and negotiated to reach a reasonable result. Our continuing business relies on earning your confidence in our ability to meet and exceed the reasonable expectations.
